Constructing A Mud Shower Pan For Tile Installations

Mtd - Constructing A Mud Shower Pan For Tile Installations

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The construction methods of a mud shower pan in a tile shower remodel can make or mistake the completed installation.
Faulty shower pans can lead to cracks, leaks, and an whole disaster.
Follow these steps in creating the mud pan and be sure to read and re-read the whole article, as to get all materials essential for the scheme and ensure the endeavour is done right the first time.

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1. Perfect demolition of shower area down to subfloor and wall studs.
Remove all debris, and leave area in broom-clean condition.

2. Create a moisture wall to protect against wood rot and deterioration.
Staple 15lb roofing felt to wall studs and over subfloor. Overlapping seamed areas where necessary.

3. Create the curb.
You can frame the shower curb using wood 2x4s nailed together. It is business suitable for a six inch curb, so three 2x4s stacked together will due. Suggest using stainless steel nails for fastening together.
You can also substitute a 2x4 curb frame with a pre-fabricated curb.

4. Build a pan pre-slope.
The mud mix used to Perfect scheme is 1 part Type Ii Portland Cement to 4 parts clean moist sand. Ensure you have sufficient bags to mix to Perfect whole project. (You don't want to run out and then have a "cold" pour meet a "hot" cure.)
Create a pre-slope to direct water towards the drain. Ensure to keep outside perimeter level and bear in mind that your final slope should rise 1/4" for every foot.

5. Setup waterproof liner.
You'll need to buy a waterproof liner that will wrap completely over your curb and fold inside pan and wrap tightly up wall studs to rise at least 3" above curb on all three walls.
Do not fasten or penetrate liner everywhere but on edges over curb and on top of wall studs. (Staple or nail off)
Make an "X" cut on liner over drain and stuff inside.

6. Setup cement backerboard on wall studs.
Install 1/2" cement backerboard units over wall studs. Use approved fasteners, refer to installation instuctions placed on symbol of backerboard product.
Skim coat seams with 2" fiberglass mesh tape and thinset.
Be sure to Not penetrate waterproof liner, and stay at least 6" above lowest of backerboard where it meets shower pan.

7. Trowel mud shower pan.
Use mud mix (1 part Type Ii Portland Cement to 4 parts clean moist sand) to Create shower pan.
Keep perimeter level and trowel slope with a rise of 1/4" for every foot. Pack about an inch of mud over whole curb.
Use flat edge of trowel to flat mud over whole pan and curb. Let cure for at least 24 hours.

8. Set tile.
Install tile over pan and walls using suitable thin-set mortar.

Good luck!
And Have fun.

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